NAPA Packaging & Routing Guidelines

Discover NAPA Packaging Guidelines: stack pallets safely, mix SKUs/POs correctly, and follow carton size, weight, and label placement rules for optimal shipping.

Can I stack pallets?

Yes, pallets may be double stacked in the trailer as long as weight and height restrictions are adhered to and product integrity is maintained. For example, shipments to certain distribution centers must not exceed a stacked product height (including the pallet) of 42 inches.

Can you mix multiple SKUs per carton?

No, you cannot mix multiple SKUs per carton as multiple unique UPCs are not allowed to be printed on the case.

Can you mix multiple SKUs per pallet?

Yes, multiple SKUs can be shipped on the same pallet as long as the freight is layered by item and not spread uniformly throughout the pallet.

Can you mix POs in a single carton?

Yes. Mixed-PO shipments are allowed. When items from multiple POs are included in a single carton, the pack list must separately list the items and quantities by PO (with individual pages or spacing preferred), while the carton label is only required to show one PO number.

Can you mix POs in a single pallet?

Yes. Mixed PO pallets are permitted if you participate in the ship or backorder program.

What are the max dimensions and weights for cartons?

Cartons must have a maximum size of 75 inches and a maximum gross weight of 65 lbs.

Where do I place the label on a carton?

For parcel shipping labels, place them on a flat surface of the carton so that the barcode remains intact when opened. They can be positioned on the top or the short side, and must be aligned squarely with the box angles. For tracking or GS1-128 labels, ensure they are not placed over the carton opening seam.

Where do I place the label on a pallet?

For pallets, the tare label must be placed on an even surface and positioned squarely on the front of the pallet so the barcode remains scannable by a forklift driver without needing to dismount. On half‐height or smaller pallets, the label may be placed on top. The shipping label (with the unique serialized number) must contain all required information but its physical placement follows the same principle of being on a flat, even surface to ensure readability.