Big Rock Sports Packaging & Routing Guidelines

Review Big Rock Sports Packaging Guidelines to learn key rules for mixing SKUs/POs, carton dimensions, and proper label placement on cartons and pallets.

Can you mix multiple SKUs per carton?

Yes, you can mix multiple SKUs in a shipping carton if each SKU is packaged in its own inner pack (or bag) and the carton is clearly marked as 'MIXED'. However, note that inner pack cartons themselves cannot contain more than one SKU.

Can you mix multiple SKUs per pallet?

No. The guidelines require that each master carton (the shipping unit that goes on a pallet) contain only one SKU. Although a mixed shipping carton (which is different from a pallet) may include multiple SKUs if clearly marked, there is no provision allowing multiple SKUs to be mixed on the pallet level.

Can you mix POs in a single carton?

Yes. If mixing POs in a single carton is necessary, they must be physically separated (for example, using UCC128 labels or other methods) and the outside of the carton must be marked in 1" or greater letters with 'MULTIPLE PO' (or 'MIXED POs' for mixed shipments) with all PO numbers included. However, it is preferred that all items in a carton come from the same PO.

Can you mix POs in a single pallet?

The guide does not explicitly state that POs can be mixed on a single pallet. It only provides instructions for combining POs in a shipping carton – if done, items must be physically separated and the carton clearly marked (e.g., with “MULTIPLE PO” or “MIXED POs”). There is no specific authorization for mixing POs at the pallet level; therefore, it is implied that each pallet should ideally be associated with a single PO.

What are the max dimensions and weights for cartons?

The maximum master carton dimensions are: 30" L x 24" W x 24" H, 36" L x 23" W x 23" H, or 42" L x 22" W x 22" H. In all cases, the weight must be 50 pounds or less.

What are the min dimensions and weights for cartons?

Minimum master carton dimensions are 9" length x 9" width x 3" height and must weigh at least 1 pound.

Where do I place the label on a carton?

Every shipping carton must have a clearly visible, scannable shipping label placed on its exterior. For the SSCC‐18/UCC‐128 carton label (4"x6"), the label is divided into zones: Zone A shows the vendor’s ship‐from name and address; Zone B the ship‐to name and address; Zone C the ship‐to postal code and barcode; Zone D contains shipment details (carrier, B/L number, carton tally); Zone E lists carton contents (PO, SKU, carton quantity); Zone F is for any additional information; Zone G is for the ‘Mark For’ location code; and Zone H displays the UCC‐128 (SSCC‐18) number. Additionally, master cartons must have an Interleaved 2 of 5 label on the outside indicating the master pack code, and inner pack cartons require an Interleaved 2 of 5 UPC barcode (with the UCC‐128 label added when shipped in a mixed carton).

Where do I place the label on a pallet?

For a pallet shipment with a single SKU, you may use a pallet‐level UCC128 label. This label must be applied in a way that it is not covered or obscured by any other label. In addition, every shipping carton must have its own UCC128 label and, if using master pack or inner pack cartons, each must include an Interleaved 2 of 5 label with the required details (vendor name, item number, quantity, etc.).